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General Forestry => Sawmills and Milling => Topic started by: bugpeople on December 01, 2017, 11:00:06 AM

Title: welding my own track
Post by: bugpeople on December 01, 2017, 11:00:06 AM
I'm new to this forum, and new to sawmilling. I searched for something related to my question, but didn't find anything, so here goes:


So with all that info, here's my idea- tell me what you think.

Ok, so shoot holes in my idea, give me some tips, am I being realistic here?, link me to others who've done this, etc, etc.

https://forestryforum.com/gallery/thumbnails.php?album=8193 (https://forestryforum.com/gallery/thumbnails.php?album=8193)
Title: Re: welding my own track
Post by: Kbeitz on December 01, 2017, 12:15:39 PM
When I made my mill I bolted the last rails down to my frame so
I can add shims if needed to keep everything level. Welding the rails
will warp and twist every way they can.
Title: Re: welding my own track
Post by: Resonator on December 01, 2017, 12:21:23 PM
I would suggest the fewer the track joints the better, less to align. If you can leave the track set up, you will save a lot of time and work leveling and securing the track each time you use it. Maybe anchor it to the ground, or set something really heavy on it overnight to slow down thieves? Keep in mind you will have too GENTLY roll the log onto the track to keep from knocking it out of alignment, straight track makes straight boards.
Title: Re: welding my own track
Post by: Den-Den on December 01, 2017, 02:46:30 PM
A track could be made of 2" angle if it was welded into a truss type structure or if it was laid on a sturdy and stable wooden structure.  2" angle is not stiff enough in my opinion to use alone.
Title: Re: welding my own track
Post by: starmac on December 01, 2017, 10:13:16 PM
Sounds like you may have some days that by the time you get set up, it will be time to start tearing down and get the axle back under it before the sun goes down.
Title: Re: welding my own track
Post by: hunterbuild on December 01, 2017, 10:33:50 PM
When I was making my track and cross members, my expert welding friend said bolt everything or you will warp it badly. 
Title: Re: welding my own track
Post by: starmac on December 01, 2017, 11:12:14 PM
Tracks are welded together every day, it does take a little more skill and knowledge than most folks have to keep everything straight..
Title: Re: welding my own track
Post by: firefighter ontheside on December 01, 2017, 11:36:53 PM
The ridge log in my roof is 43' long.  When it was first put in it spanned 36' from one end of the House to the other.  I put in a wall that supported it at about 22' from the end.  When I put up that wall, the log was sagging several inches.  The log is about 22' at the butt end and about 12 inches at the other.  These are red pine, but I think the yellow pine will sag in a similar manner.
(https://forestryforum.com/gallery/albums/userpics/36921/B1375BA6-A50F-484F-83B5-47CCFCCDA143.jpeg?easyrotate_cache=1512189376)
Title: Re: welding my own track
Post by: YellowHammer on December 02, 2017, 08:22:46 AM
Quote from: starmac on December 01, 2017, 11:12:14 PM
Tracks are welded together every day, it does take a little more skill and knowledge than most folks have to keep everything straight..
We made some 37 footers for our kiln carts using 20 foot sticks of 2 inch angle welded to 20 foot sticks of 4 inch channel to make them one piece.   Use a spacing template and stitch welding keeps them straight.  No need to over weld. 
We then bolted ours down to railroad crossties.  You could use a bolted joint to attach your mill to the bed rail extensions similar to an LT15, or a simple overlapped joint like we used to connect with the 40 foot of track we installed in the kiln.  So total length is nearly 80 feet.  When done sawing, detach the track and trailer off the mill to keep someone from stealing it.  I understand you are worried about theft, but if someone wanted to take these, they would have to work for it. You can see our tracks in some of these pictures on the topic "High Cube Reefer Kiln Build."
You could even buy a shipping container and store your mill in it, then when you are ready to saw, simply roll it out if the container on the tracks and get to sawing.  When done, roll it back in, pick up the joints, shut the doors and lock it up.
(https://forestryforum.com/gallery/albums/userpics/21488/Kiln_T.jpg?easyrotate_cache=1432292388)

(https://forestryforum.com/gallery/albums/userpics/21488/Track1.png)
(https://forestryforum.com/gallery/albums/userpics/21488/Kiln_2.png)

Title: Re: welding my own track
Post by: bugpeople on December 02, 2017, 07:45:29 PM
Quote from: firefighterontheside on December 01, 2017, 11:36:53 PM
The ridge log in my roof is 43' long.  When it was first put in it spanned 36' from one end of the House to the other.  I put in a wall that supported it at about 22' from the end.  When I put up that wall, the log was sagging several inches.  The log is about 22' at the butt end and about 12 inches at the other.  These are red pine, but I think the yellow pine will sag in a similar manner.
(https://forestryforum.com/gallery/albums/userpics/36921/B1375BA6-A50F-484F-83B5-47CCFCCDA143.jpeg?easyrotate_cache=1512189376)

wow! awesome looking build. My plans for a 40x40 calls for a ridge pole that is 19" in diameter, and sticks out 5' on each end. I have a 70' oak growing in the woods, but I calculate it weighs over 7,000 lbs, so I doubt my little 3500 lb tractor is going to have much luck. I'll probably get a neighbor to help.  Great photos.
Title: Re: welding my own track
Post by: firefighter ontheside on December 02, 2017, 10:23:39 PM
Thanks.  The main log work was done by a company in Minnesota and then we assembled here in MO.  All logs were set by crane.

Get a neighbor with a big tractor.
Title: Re: welding my own track
Post by: bugpeople on December 04, 2017, 11:36:18 AM
I have a method for setting the ridge pole using lifting poles. I'm going to give it a whirl, and if it doesn't work, I'll hire a crane for a day just for that one job. From what I've heard, a lot of LHBA members rent a crane for setting the ridge pole. thanks for the ideas!
Title: Re: welding my own track
Post by: Kbeitz on December 04, 2017, 01:29:22 PM
Quote from: bugpeople on December 04, 2017, 11:36:18 AM
I have a method for setting the ridge pole using lifting poles. I'm going to give it a whirl, and if it doesn't work, I'll hire a crane for a day just for that one job. From what I've heard, a lot of LHBA members rent a crane for setting the ridge pole. thanks for the ideas!

I had to do that stuff when I was in the army... we went out in the woods
with just a truck and a Jeep and one shovel and one ax and rope.  We chopped down
trees and dug holes and set the ridge poles and lifted the jeep up and onto
the truck. It's just amazing what you can do with just a few tools and a bunch
of guys.