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General Forestry => Sawmills and Milling => Topic started by: Delawhere Jack on June 19, 2013, 07:36:14 PM

Title: Has anyone built a band cleaner?
Post by: Delawhere Jack on June 19, 2013, 07:36:14 PM
Seems that I've got the sharpening thing down, but cleaning sappy bands with an old chisel, and then steel wool and mineral spirits is a real time killer.
Title: Re: Has anyone built a band cleaner?
Post by: WH_Conley on June 19, 2013, 07:41:32 PM
Just  take a long handled wire brush, turn the lube wide open hold the brush against the band and it is clean in seconds.
Title: Re: Has anyone built a band cleaner?
Post by: Stephen1 on June 19, 2013, 07:42:46 PM
I had the same problem till someone here suggested cleaning the bands before I took them off the mill. Run the blades with lots of lube and use a wire brush to clean before changing the blades.
Stephen
Title: Re: Has anyone built a band cleaner?
Post by: Delawhere Jack on June 19, 2013, 07:45:14 PM
Problem solved. Thanks guys.
Title: Re: Has anyone built a band cleaner?
Post by: barbender on June 19, 2013, 08:02:06 PM
I think if your blades are gunked up enough you gave to scrape it off, you need more lube in the first place ;)
Title: Re: Has anyone built a band cleaner?
Post by: Magicman on June 19, 2013, 10:51:30 PM
Yup, I am wondering how/why the blades need cleaning.  My dull blades are just as clean when they come off of the sawmill as they were when I put them on.   Even sharp blades will not saw without giving problems if they have buildup.
Title: Re: Has anyone built a band cleaner?
Post by: terrifictimbersllc on June 20, 2013, 09:04:38 PM
I never remember to run them clean before taking them off.   I have a floor standing drill press and use a wire cup brush pressed against a board fastened to the press table. I turn it on and pull the inverted band between the cup brush and the board.  Takes less than 30 seconds to completely clean a band.
Title: Re: Has anyone built a band cleaner?
Post by: tyb525 on June 20, 2013, 09:21:50 PM
I use a scraper or brush of some sort to clean the blade while it is on the mill, like others have said.
Title: Re: Has anyone built a band cleaner?
Post by: Stephen1 on June 20, 2013, 09:48:19 PM
Quote from: Magicman on June 19, 2013, 10:51:30 PM
Yup, I am wondering how/why the blades need cleaning.  My dull blades are just as clean when they come off of the sawmill as they were when I put them on.   Even sharp blades will not saw without giving problems if they have buildup.
Quote from: barbender on June 19, 2013, 08:02:06 PM
I think if your blades are gunked up enough you gave to scrape it off, you need more lube in the first place ;)
I didn't realise that. Could be I need to use more lube. I will take more notice of how clean my blades are. I tend to see some gunk on the blades when I am sawing pine.
I use pine sol and water. Maybe I need more pinesol in the mixture. How much would be enough?
Title: Re: Has anyone built a band cleaner?
Post by: Magicman on June 20, 2013, 10:01:36 PM
I use 2 oz. of liquid Cascade per gallon, but that is just my mixture.  Everyone has their pet formula.
Title: Re: Has anyone built a band cleaner?
Post by: WH_Conley on June 21, 2013, 07:42:31 AM
My wife gave me some of the Cascade "pods", more convenient than the liquid, just drop one in the lube jug.
Title: Re: Has anyone built a band cleaner?
Post by: Magicman on June 21, 2013, 08:33:58 AM
Somehow that has gotta be cheating.   ;D
Title: Re: Has anyone built a band cleaner?
Post by: Delawhere Jack on June 21, 2013, 05:17:20 PM
I use about 1/2 cup of Pinesol per fill up of lube tank (4-5 gal?). It doesn't seem to matter if I use a trickle or a flood of lube, the bands tend to have some gummy buildup on the inner face.

I'll get a long handled brush and try to remember to use it from now on.
Title: Re: Has anyone built a band cleaner?
Post by: Stephen1 on June 21, 2013, 05:32:24 PM
Quote from: Delawhere Jack on June 21, 2013, 05:17:20 PM
I use about 1/2 cup of Pinesol per fill up of lube tank (4-5 gal?). It doesn't seem to matter if I use a trickle or a flood of lube, the bands tend to have some gummy buildup on the inner face
That is what I have been using also. Time for me to change. I will try the cascade next.
Title: Re: Has anyone built a band cleaner?
Post by: Ga Mtn Man on June 21, 2013, 05:50:40 PM
1/2 cup isn't nearly enough when sawing pine.
Title: Re: Has anyone built a band cleaner?
Post by: Magicman on June 21, 2013, 10:08:13 PM
Quote from: Delawhere Jack on June 21, 2013, 05:17:20 PMI use about 1/2 cup of Pinesol per fill up of lube tank (4-5 gal?) 
Maybe you need to try a different additive.   ;D
Title: Re: Has anyone built a band cleaner?
Post by: Ga Mtn Man on June 22, 2013, 08:32:48 AM
Quote from: Magicman on June 21, 2013, 10:08:13 PM
Quote from: Delawhere Jack on June 21, 2013, 05:17:20 PMI use about 1/2 cup of Pinesol per fill up of lube tank (4-5 gal?) 
Maybe you need to try a different additive.   ;D

Go ahead and say it, MM.  Casca.... :)
Title: Re: Has anyone built a band cleaner?
Post by: POSTON WIDEHEAD on June 22, 2013, 08:34:29 AM
Quote from: WH_Conley on June 21, 2013, 07:42:31 AM
My wife gave me some of the Cascade "pods", more convenient than the liquid, just drop one in the lube jug.

Get up with Magic and find out how many pods = 1 Glug.  :D
Title: Re: Has anyone built a band cleaner?
Post by: Magicman on June 22, 2013, 08:47:24 AM
I filled both of my 5 gallon lube jugs yesterday getting ready for Tuesday morning sawing.  Five glugs per jug.   :)


 (https://forestryforum.com/gallery/albums/userpics/20011/2410/DSCN0306.JPG)
One glug per gallon.   ;D


 (https://forestryforum.com/gallery/albums/userpics/20011/Photo148.jpg)
My new glug jugs are green.
Title: Re: Has anyone built a band cleaner?
Post by: Happycamper on June 22, 2013, 08:56:53 AM
glug 
/gləg/
Verb
Drink or pour (liquid) with a gurgling sound: "he glugs down his beer".
Noun
A hollow gurgling sound or series of sounds as of liquid being poured from a bottle
                                    Jim
Title: Re: Has anyone built a band cleaner?
Post by: POSTON WIDEHEAD on June 22, 2013, 10:42:47 AM
Quote from: Happycamper on June 22, 2013, 08:56:53 AM
glug 
/gləg/
Verb
Drink or pour (liquid) with a gurgling sound: "he glugs down his beer".
Noun
A hollow gurgling sound or series of sounds as of liquid being poured from a bottle
                                    Jim

:D :D :D
Title: Re: Has anyone built a band cleaner?
Post by: Bibbyman on June 22, 2013, 12:23:39 PM
The body of the blades will come off reasonably clean and if I remember,  I'll flood the blade and run it for a minute to get the body clean.  But the teeth always have a buildup on them.  Unless this buildup is removed,  accurate set is not possible.

I've thought of building a contraption out of bicycle wheels and tires.  Maybe a hand crank or small motor.  Maybe mount a pair of wire brushed to scrape off crud? 
Title: Re: Has anyone built a band cleaner?
Post by: drobertson on June 22, 2013, 01:52:06 PM
Lots of good ideas here, I have thought about the same as well,  just how to do it, (quick as possible) I do like the drill press wire wheel technique. It doesn't take much to knock off the stuff that's left on, and in the gullet area,  I have always thought a brass wire brush was best for cutting edges.  I have been fortunate enough to get around 4 to 5 sharpenings without re-setting, so the good point Bibby brought up does not affect my application. This said, if the bands being sharpened are for personal use, not for customers, I would use the flush method and a brass brush just before band removal, otherwise some sort of gizmo will need to be made up to set up the blades and run them through,  this type of apparatus is open for all types of design techniques,  david
Title: Re: Has anyone built a band cleaner?
Post by: losttheplot on June 22, 2013, 05:28:06 PM
I use normal amounts of water during sawing, after the last cut I give it a squirt of diesel/trans fluid mix from an oil can, while the blade is spinning full speed.
The blade comes off clean as a whistle and they dont go rusty if I don't use them for a while.

Works for me might not work for others  :)
Title: Re: Has anyone built a band cleaner?
Post by: Peter Drouin on June 22, 2013, 07:12:21 PM
Quote from: drobertson on June 22, 2013, 01:52:06 PM
Lots of good ideas here, I have thought about the same as well,  just how to do it, (quick as possible) I do like the drill press wire wheel technique. It doesn't take much to knock off the stuff that's left on, and in the gullet area,  I have always thought a brass wire brush was best for cutting edges.  I have been fortunate enough to get around 4 to 5 sharpenings without re-setting, so the good point Bibby brought up does not affect my application. This said, if the bands being sharpened are for personal use, not for customers, I would use the flush method and a brass brush just before band removal, otherwise some sort of gizmo will need to be made up to set up the blades and run them through,  this type of apparatus is open for all types of design techniques,  david


How do you get 4 or 5 sharpenings and not set them and have them cut flat ?
Title: Re: Has anyone built a band cleaner?
Post by: Chuck White on June 22, 2013, 07:19:00 PM
I set mine before every sharpening, without fail.

I have always found that, especially the teeth on the inside of the band are off quite a bit, the outside, so-so!
Title: Re: Has anyone built a band cleaner?
Post by: drobertson on June 23, 2013, 08:31:10 AM
Quote from: Peter Drouin on June 22, 2013, 07:12:21 PM
Quote from: drobertson on June 22, 2013, 01:52:06 PM
Lots of good ideas here, I have thought about the same as well,  just how to do it, (quick as possible) I do like the drill press wire wheel technique. It doesn't take much to knock off the stuff that's left on, and in the gullet area,  I have always thought a brass wire brush was best for cutting edges.  I have been fortunate enough to get around 4 to 5 sharpenings without re-setting, so the good point Bibby brought up does not affect my application. This said, if the bands being sharpened are for personal use, not for customers, I would use the flush method and a brass brush just before band removal, otherwise some sort of gizmo will need to be made up to set up the blades and run them through,  this type of apparatus is open for all types of design techniques,  david


How do you get 4 or 5 sharpenings and not set them and have them cut flat ?
I reckon I am lucky, if you believe in luck,  this is not typical of every single band but close to it. I have only been doing this with the Cook's Super sharps,  david
Title: Re: Has anyone built a band cleaner?
Post by: barbender on June 23, 2013, 09:46:20 AM
I get about 3 sharpenings before I see any effects from not setting, compared to new. I take a very light grind.