iDRY Vacuum Kilns

Sponsors:

Saw wobble

Started by CX3, February 05, 2016, 08:20:07 PM

Previous topic - Next topic

0 Members and 1 Guest are viewing this topic.

CX3

Guys I am having a time getting my saw to fly straight. It leads in bad about the third log. Teeth are good. Guides good. Lead is good. When it comes out of the log it is pulled in so hard it literally wobbles. Then of course it is warm and won't settle down for awhile. I feel like I have tried everything. ??? Besides having it hammered
John 3:16
You Better Believe It!

beenthere

"All" is not good.. need to find out what it is that "isn't good". 

Maybe you have this document... if not, it is a good read.

http://www.fpl.fs.fed.us/documnts/misc/circsaw.pdf

What mill do you have?
south central Wisconsin
It may be that my sole purpose in life is simply to serve as a warning to others

CX3

Yes I have that thanks.

My mill is a JA Vance handset 3 headlock. Cummins power. 52 in saw.
John 3:16
You Better Believe It!

ETSawyer

I would start by checking the teeth in the saw against new ones. Make sure your angle is correct and the teeth are not too narrow and that the tooth is square not filed leading the saw in or your log side is not wider that the board side of the tooth. Side clearance issues can make a saw do alot of strange things. Was the saw hammered recently?  If the saw is a known good and the bits are good I would look deeper into the husk. Sounds like if everything else checks out it could be lead or collars. Also where is the saw heating up  around the eye near the collars or on the rim near the guides? 
Some of the more knowledgable circular saw guys will chime in I'm sure but this info will help to narrow down where your problem may lie.  Hopefully this helps and good luck!

Ron Wenrich

When was the last time the saw was hammered?  I had a saw that was cracked that gave me fits.  I assume you haven't changed shanks lately.  If you are sure it is okay and the teeth are new, that should take care of the issues of the saw. 

Next thing is to make sure the rpm is where it is supposed to be.  If you run too slow or too fast for the hammered speed, you can get wobble.  When you saw, are you maintaining those rpms through the cut?  Feeding too fast will slow your saw, and it will lay over.  Rpm can drop if the belts aren't tight enough.

How cold is it in your area?  You may be running frozen logs or half frozen ones.  Half frozen is the worst, since you're sawing 2 different types of wood in one cut.  If you're gullets aren't up to snuff, you can get spillage and sawdust will freeze to the sides of the log.  That usually pushes the saw out of the cut. 

Lead can be tricky, especially this time of year.  Although you say lead is good, I have never been able to say that a certain amount of lead is optimum for every saw and every situation.  With frozen logs, you need less lead.  If you swap saws, you may need to adjust lead.  I'd try to dial back the lead to see if that makes any difference. 

We had one a few months ago, here on the forum, where we couldn't figure out why a saw had wobble.  Turned out that the front bearing holder was loose on the husk.  Make sure they are solid.  Do you have 2 or 3 bearings?  If you have 3, then make sure you loosen the middle bearing when you adjust your lead.  Tighten it last.  If you don't, you'll put spring in your mandrel. 

Then, you have your collars.  How tight do you make your saw nut?  You shouldn't be putting too much pressure on it, or you'll smash your collars.  When mounting the saw, you should pull back the saw on the shear pins (you did check those?), then tighten the nut.  I always got mine tight, then kicked it twice to get it snug.  That's tight enough. 

You can also check your collars with a flat edge to see if they're within tolerance.  Another check for mandrel and collars is to check how the saw is running between your guides.  It shouldn't be moving back and forth.  Take your saw and put it where it is in the middle of your guides.  Take a crayon or marker and make an "o" on that tooth.  You're going to map out your saw.  As you advance to each tooth, you will mark either an "o" for center, a "+" as it moves to one side, or a "-" as it moves to the opposite side.  The more it moves, add a + or -.  When you're done, you'll be able to see which side is high and which is low.  Now you have to figure out if it's the collars or the mandrel.

Take the loose collar and turn it 180°.  If nothing changed, it's probably not that collar.  Rotate the saw 180°, if nothing changed its probably not the fast collar or the mandrel.  Its probably in the saw and it needs hammered.  Old timers will tell you that you can use a paper shim to bring your saw back into balance.  Its not optimum, but I've used it on old mills.

After that, you have to start looking if you're getting any movement in the carriage.  Track needs to be straight and level.  Carriage trucks can't have much play in them.  Your headblocks can't be sloppy.  You also want to look at your board splitter.  If that is moved too far beyond the saw, you'll be pushing against your log as you're feeding past it.  You'll be able to see that when you gig back.  If you move your log beyond the splitter, then gig back, your log shouldn't be hitting the splitter. 

I think that covers about everything that could be wrong.  I often had problems with winter sawing, and dreaded it on logs that had been laying on the ground. 
Never under estimate the power of stupid people in large groups.

dgdrls

Quote from: CX3 on February 05, 2016, 08:20:07 PM
Guys I am having a time getting my saw to fly straight. It leads in bad about the third log. Teeth are good. Guides good. Lead is good. When it comes out of the log it is pulled in so hard it literally wobbles. Then of course it is warm and won't settle down for awhile. I feel like I have tried everything. ??? Besides having it hammered

The first and second log saw OK?  Is the blade already getting too warm by then??
Where is it getting warm,  in the eye or on the rim?

As others have pointed out check the teeth and be certain they are  true and square
as well as the shanks, 

Dan

CX3

Ok thanks for the replies. I had a guy come over and check my sharpening job (novice) he sharpened the teeth square. Same thing happened when sawing.

I have a meeting Sunday morning with the head sawyer at another mil . He is going to hang my saw on his mill and check my saw.

I am certain it has to be the saw. I have checked and triple checked all other possibilities. I have literally went mad setting my track level and sturdy. I have it blocked up just like the pamphlet says. 4 ft cross ties every 6 ft. It doesn't wiggle.

Hopefully this guy can line out my saw.
John 3:16
You Better Believe It!

Gearbox

Did the mill saw good and then go bad ? Saw speed if to slow will cause wobble . does the saw stand up befor the first cut ? Are you checking lead on only one tooth and turning the saw with the guides backed out ?
A bunch of chainsaws a BT6870 processer , TC 5 International track skidder and not near enough time

CX3

Yes gearbox I was checking lead on the first headblock, and with the same tooth.

I called the local mill where I sell my good logs lol, and the head sawyer came over this morning before church. A few whacks with a 2 lb hammer and my saw was standing up good. He said it was dished toward the log. Soooo sinful me couldn't stop thinking about my saw while sitting in church....and just got done sawing a log and man he worked magic on this thing. What a great deal. Problem solved, and now I know what to look for when my saw gets warm. He said he'd help me anytime and told me after a few times I could hammer my own saw hanging on the mandrel. He said he hasn't had a saw hammered off the mandrel by someone else in 20 yrs. I am fortunate to be learning from this guy.
John 3:16
You Better Believe It!

CX3

And I was also watching saw speed very carefully while in the cut, I have a tachometer on the power unit. I am going to move it closer to me so I can watch it without turning my head. Thanks for all the inputs guys, I have learned alot this week
John 3:16
You Better Believe It!

Ron Wenrich

Nothing like a good mentor.  If you listen to your saw, it will act as good as any tach.  Keep the same pitch all the way through the cut.
Never under estimate the power of stupid people in large groups.

CX3

Ron, I will soon enough learn the sound of my saw, but I have only sawn about 10 logs with it so my ears aren't perked up yet. Lol
John 3:16
You Better Believe It!

Gearbox

Faster may be some better , mine stands up at 600 I try to run 625 . Have run it up to 650 . any faster it will heat .
A bunch of chainsaws a BT6870 processer , TC 5 International track skidder and not near enough time

CX3

Hey all I have been making some ties and good lumber since I had my saw hammered. I guess I sawed too long with dull teeth, it got warn and laid back down on me. I really didn't think the teeth were dull though, but they were. I shoulda checked. Post your valuable life lessons learned at the circle head rig here. I'd be glad to hear them before I pull my hair out here in southern missouri.
John 3:16
You Better Believe It!

beenthere

I'm puzzled that you started a new thread here, when your "saw wobble" thread contained some great information and explanation. Plus included the comment that you have a good neighbor who is experienced and helped you sharpen your saw, and "hammered" it back into cutting good again.

https://forestryforum.com/board/index.php/topic,88534.msg1359163.html#msg1359163

What's up?
south central Wisconsin
It may be that my sole purpose in life is simply to serve as a warning to others

Jeff

There are valuable circle saw tips through out the Forestry Forum. No need to try and regather them here. I'm going to merge this with your original topic.
Just call me the midget doctor.
Forestry Forum Founder and Chief Cook and Bottle Washer.

Commercial circle sawmill sawyer in a past life for 25yrs.
Ezekiel 22:30

CX3

Well everything was running along fine, then it just quit sawing good. My buddy came over to check it out again, and he thinks the collars are bad?? He says it is super tight in the middle. So I am headed to a guy in the morning and he says he can roll the saw and flatten it.

I guess my point is I am getting frustrated at this mill. I have literally checked, and rechecked every piece and it still heats.  My rpm is correct. Teeth sharp. Track plumb. Clean logs. Guides ok. Lead good. I don't know what else unless it's just me.
John 3:16
You Better Believe It!

CX3

I originally thought the teeth were dull but he said they were fine
John 3:16
You Better Believe It!

Gearbox

What are you running for lead . I run 1/8 if i get out to 1/4 it will saw good for a while [ 2 or 3 logs] then start to heat . stay with it we will figuer it out . If you are running  belt drive you sure you arn't pulling the lead out of the saw with too tight a belt?
A bunch of chainsaws a BT6870 processer , TC 5 International track skidder and not near enough time

dgdrls

Quote from: CX3 on February 11, 2016, 07:52:31 PM
Well everything was running along fine, then it just quit sawing good. My buddy came over to check it out again, and he thinks the collars are bad?? He says it is super tight in the middle. So I am headed to a guy in the morning and he says he can roll the saw and flatten it.

I guess my point is I am getting frustrated at this mill. I have literally checked, and rechecked every piece and it still heats.  My rpm is correct. Teeth sharp. Track plumb. Clean logs. Guides ok. Lead good. I don't know what else unless it's just me.

How is the saw acting (what happened specifically) when it quit sawing good, what messages is it sending?
as @Gearbox indicated you'll get it
Dan

JSNH

Well when I was new to a circle saw. I just ran it and it ran well but the foundation I had it on was temp one. I screwed up and heated the saw a bit too much and the saw lost it's tension. I leveled the mill checked the alignment the lead everything twice. I even moved the mill onto a good foundation. It just would not cut straight and the saw would lay over. It almost had a floppy feel to it. I brought the saw to a saw doc. He did his magic and tensioned the blade and it has cut perfectly for the last 8 years. 
You might be in a similar place. Stick with it you will overcome it. This site has some of the best people on it and it is a great place to learn from.

CX3

Ok I just got back to the mill after a 6 hr road trip with a saw doc. He hammered my saw and rolled it. I got back to the mill, hung the saw and it still wobbles. I rotated saw until it touched the guide. Unscrewed mandrel nut and removed collar. Rotated saw 180 degrees and clamped it back down. Nothing really changed at the guides, maybe a ten thousandth but hardly noticeable. I checked lead and it is a 1/4"  the track is flat as a pancake and on a concrete slab.

My power pulley is 8" the mandrel pulley is 24"  with 1800 engine speed I should ha e 600 saw rpm. Just sitting there running at 1800, the saw still wobbles and chatters at guides. I checked the bearings they are not warm and seem tight.
John 3:16
You Better Believe It!

CX3

The only thing I haven't really confirmed is my belt tension,  maybe it is pulling on the arbor. I don't think so though because the pamphlet says the belt should be hard to roll with fingers. My belt is not that tight but it isn't slipping either.

I also did the collar check, I set the guides pretty close to saw then clamped it down. It never moved.
John 3:16
You Better Believe It!

Kbeitz

What about the back collar or is that part of your shaft ?
Collector and builder of many things.
Love machine shop work
and Wood work shop work
And now a saw mill work

CX3

It is part of the shaft, or at least would be rather hard to get off. The saw doc told me to watch the guide clearance as I tightened the nut. The saw never moved.

I just got done sawing 4 logs. No heat anywhere. Seemed like it sawed ok, but it is leaving a belly in the ties. They are 7 and 9 near the head blocks, but 6 5/8 and 8 3/4 thru the middle. The lumber came off 1 1/8 or very close. I did not measure the middle of the boards.

On the gig there is over 1/2 inch between the log and the saw.

When the saw comes out of the log it looks like the board breaks off instead of being sawn off.
John 3:16
You Better Believe It!

Thank You Sponsors!