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Steps & self leveling floor epoxy

Started by Sedgehammer, November 22, 2022, 09:14:41 AM

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Sedgehammer

I need to build the steps to get the frame inspection . I also need to do a self leveling epoxy on the floor due to the concreteguys incompetence . Steps will be metal framing with wood steps . I can't do the epoxy until electrical , plumbing & insulation is done 

Need recommendations on how to set the step posts . If i set the 5x5 metal posts on the floor , the epoxy of course will surround the posts . By maybe 1/4" or so . My worry is that eventually the posts will surface rust and that'll be in the epoxy . Should i use some flat stock and weld it to the bottom of the post to lift it some or just prime the post with black primer like I'm going too anyways and don't worry about it
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rusticretreater

I would think that constant use and flexing of the staircase would eventually break the epoxy at the base.  A better remedy might be a concrete block anchored to the floor and then the posts anchored to the block and possibly through the block to the floor.
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Sedgehammer

I should've mentioned that can't anchor to the floor due to in-floor heat 
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SawyerTed

I'm thinking if machinery can be anchored in concrete by bolts set in epoxy, I think stair posts would stay in place without a problem.  

Instead of just primer on the stair posts, a coat of epoxy based paint would help prevent rust. 
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fluidpowerpro

I have in floor heat in my pole barn and if I use a heat gun, I can get a fairly accurate location of the tubes. Start with a cold floor and turn the heat on. Once you start shooting with the gun, you will see where the tubes are. A dusting of snow on the floor also works.
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doc henderson

you can moisten unsealed concrete and then turn on the heat and the area above the heat will evaporate first.  How deep is the slab?  if the pex is on the bottom of a 4 inch, the anchors can be more for keeping the post from kicking out even above the pex.  My 1.5-inch slab above the basement of the shop, I have to miss the pex entirely.  I have pics of the install and remember the distance from the wall and spaces between the tubes.
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Sedgehammer

I should add this

The 5x5 posts will be bolted to the 3x12  floor joists 10' above with 2 , 3/4" x 9" , so they can't really move much

Doc n fluid . Yeah , could do that , but won't have that heat hooked up to well after the inspection 

The pex is 4" down

On the paint . Everything is flat black primed
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Ianab

Can you use some zinc based primer on the metal that's in floor contact first?  Give it an extra layer of protection, as well as the regular paint. 
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Sedgehammer

Ianab , yes , could do that . Then the flat black over it

I'm thinking of seeing how close my laser is @ measuring the floor depth @ each location and then weld a 3" sq tab to the center of the post that thickness + an 1/8"
Necessity is the engine of drive

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