The Forestry Forum

General Forestry => Sawmills and Milling => Topic started by: dad2nine on January 17, 2008, 10:37:57 PM

Title: Grading
Post by: dad2nine on January 17, 2008, 10:37:57 PM
Read through the NHLA grade rule book a few times and managed to stay awake the last time I read it.

for the life of me I can't figure out what the heck they are talking about as far as "cutting units" what the... can someone please explain it to me in a way I can understand...

two examples:

1x8-8 clear (no defect)
1x8-8 5" knot 1 foot from the end of the board

how many cutting units in each? assuming oak - what's the grade for each?

Thanks
Title: Re: Grading
Post by: Dave Shepard on January 17, 2008, 10:44:20 PM
This is why I like to saw pine, square it up and saw straight to the deck, and the boards don't move around on you. :)

I bet Inspectorwoody could tell you a thing or two about grading. :D I look forward to this discussion, as I, too, have been severely confuzzled by hardwood grading rules. Pine is easy, you've got your boards with knotholes, and them that don't. ;)


Dave
Title: Re: Grading
Post by: dad2nine on January 17, 2008, 10:58:55 PM
Here's a link to da grade book - http://www.natlhardwood.org/pdf/2007_Rules.pdf

starting on page 12 is where I get lost, or 37 (see below).

-----------------------------------------------------------
37. CUTTING UNIT METHOD: The percentage of cutting in a
board or plank is determined under the Cutting Unit Method.The
cutting unit is one inch by one foot (or its equivalent). Multiply
the width in inches and fractions of each cutting by its length in
feet and fractions; the total of the products thus obtained will be
the number of cutting units in the board.To determine the number
of cutting units required,multiply the surface feet of the board or
plank as tallied as follows:
For 97%multiply surface feet by 11.64.
For 91-2/3% (11/12) cutting as in FAS, multiply surface feet by
11. For 83-1/3% (10/12) cutting as in FAS, multiply surface feet
by 10. For 75% (9/12) cutting as in No. 1 Common, multiply
surface feet by 9.
For 66-2/3% (8/12) cutting as in No. 1 Common, multiply
surface feet by 8.
For 50% (6/12) cutting as in No. 2A and No. 2B Common,
multiply surface feet by 6.
For 33-1/3% (4/12) cutting as in No. 3A Common, multiply
surface feet by 4.
For 25% (3/12) cutting as in No. 3B Common, multiply surface
feet by 3.
Example:Aboard 9-3/8"wide by 16' long contains the following
Clear-Face Cuttings:
8-1/2" x 6' – 51 cutting units
3" x 9-1/2' – 28 1/2 cutting units
4" x 2-3/4' – 11 cutting units
3" x 3-1/3' – 10 cutting units
Total 100 1/2 cutting units
The surface feet of the board is counted 12, and the number of
cutting units required for 66-2/3% cutting is 8 x 12 = 96 cutting
units.This board contains more than 66-2/3%cutting, therefore it
grades Standard No. 1 Common provided it does not contain pith
in excess of one-half its length in the aggregate.
-----------------------------------------------------------

Thanks
Title: Re: Grading
Post by: beenthere on January 17, 2008, 11:03:14 PM
dad2nine
(That paragraph you quoted contains a lot of info...you are right, it does   :) :) )
Hardwood NHLA grades are a bit confusing. Try reading some in Chpt 5 of the Wood Handbook
http://www.fpl.fs.fed.us/documnts/fplgtr/fplgtr113/ch05.pdf
and look at table 5.1

Cuttings are just the area of clear wood needed in a grade to meet that grade. The additional end-foot rule, like minimum widths and lengths, further limit what quality is acceptable to a particular grade. The NHLA grades are called "cutting" or "factory" grades, with the intent that the lumber will be further manufactured into something like furniture parts. These grades are just for sorting hardwood lumber into different groups (or grades) to identify thier potential, so a buyer and seller can come to an agreement on price. That is simplifying it quite a bit, but sometimes there is confusion with softwood grades where the piece is graded for its end use (albeit, there are softwood grades that grade for remanufacture too...). Some of that is spelled out in Chapter 5 as well.

Hope it helps.
Inspectorwoody is one of several here that can help with the actual NHLA grades.
Title: Re: Grading
Post by: dad2nine on January 17, 2008, 11:18:00 PM
Thanks beenthere - I'm printing out the hardwood section and will read it tonight (if I can stay awake) make it might turn on the light bulb.

Is there a dummy series like, NHLA hardwood grading for dummies?
Title: Re: Grading
Post by: Ron Wenrich on January 18, 2008, 06:03:25 AM
Cutting units are pretty easy to figure out.  For your example of a 1x8x8, you don't have to worry about the thickness.  That figures into footage, not grading.  The number of cutting units you have are 64, (length * width).

To really be able to grade, you should have a lumber grading stick.  It makes the process a whole lot easier.  All the grade stick does is tell you how much your surface measure is in a board of a particular length.  You put it on the edge of the board, and the number is on the other edge.  SM = surface measure for the rest of the discussion.

Your first step is to measure the surface measure in the board.  In this case, that comes up to 5. 

In order to make an FAS board, you'll need 10/12 of the board to make grade.  In cutting units, it will come out to SM*10 or 50.  You'll have to do that in 1 cut.  That comes from the rule that says SM/4 for the number of cuts in and FAS board.  Remember that you're grading the worst side of the board. 

The rules also state that the minimum size of cut for FAS is either a 3"x7' or a 4"x5'.  In this example, its a clear board, so you'll easily get the 50 cutting units.  But, if there were a defect at 3½", then maybe you'll have to use another rule to see if it comes up to grade.

You can have an additional cut, if you can come up with 11/12.  So, you need 55 cutting units (SM*11).  If one cutting is 4"x8', you'll have 32 cutting units (lenght*width).  If the other cutting is 3"x8', you'll have 24 cutting units.  Total is 56 cutting units.  Total needed is 55.  You got an FAS board.

If that were the best side, then your back side would have to grade out at 1 Common to get a F1F.  Wane comes into play since the backs have to have solid wood and there are certain maximums in the amount allowed for any grade.

Each grade has a minimum size of cutting, and a minimum amount of % needed to make grade.  The rules seem confusing, but after you get the hang of it, you can get pretty good.

Its important to learn about grades because its the backbone of the hardwood industry.  You should also learn how to position the knots to get the longest clear face cuttings.  It really effects the grade.
Title: Re: Grading
Post by: zopi on January 18, 2008, 08:01:43 AM
Gah...wha?  ;D

If one of the grading gods would put up some pictures of the process...That'd be great!

we like pictures... :D
Hmmm..one of you guys oughta put together an online basic grading course...you could get rich uhhh...well liked. ;D
Title: Re: Grading
Post by: Trees_rock on January 18, 2008, 09:54:53 AM
I have been thinking about grading lately myself.  Dose anyone know where I could find a grading courses near southern WI. How much do basic grading courses cost?  I would not need a formal class if someone knows granding and needs some help around the mill and could teach me a thing or two about grading i would  be up for that to.  I learn a lot more when i can see things.


Thanks  ;D

Justin   
Title: Re: Grading
Post by: dad2nine on January 18, 2008, 10:45:09 AM
Ron thanks for your reply - I really do appreciate you sharing your time and knowledge, you explained  SM and cutting units in a way I can actually understand, hopefully others can too.

For simplistic sake I was wondering if you could zero in on quartered oak and explore the rules for just that species and cut... I have a few example pics I could post and maybe we could do a virtual grading of a few boards and discuss the rules?

Oak is pretty common species, so it may benefit a lot of people and spark some interesting dialog. Let me know what you think, if your game I'll go ahead and post some pics and SM measurements. If we have to get closeups of defects I can do that too. Basically whatever info is needed I'll try and supply so we all can learn for those of you who are in the know.

Appalachian Hardwoods offered a 3 day class last year about this time. Don't know when the next one is planned http://ahc.caf.wvu.edu/index.php?option=com_content&task=view&id=368&Itemid=2

Thanks man  ;D
Title: Re: Grading
Post by: Ron Wenrich on January 18, 2008, 11:16:14 AM
I'd rather have Inspectorwoody handle the particulars on quartersawn.  I don't deal in it, and I've only had a short course in grading.  I have graded lumber and it stood up against the graders.  But, I won't push a board as hard as other graders might.

Here's a good publication for you to look over.  Its a Forest Service document that you can download to your computer.  http://www.srs.fs.usda.gov/pubs/misc/hardwood_lumber_grading.pdf

Its called the simplified guidelines to hardwood grading.  It will really get you started, especially after you get the cutting units, surface measure, and how to figure up what you need.  Eventually, you'll look at a board or log face and say that you have X amount of surface measure and I need Y number of cutting units in Z cuts. 

You can post some pictures if you like.  The problem is that you can't really get all the necessary measurements from a picture to make the grade determination.  But, it may be a worthy experiment.  Give it a try.
Title: Re: Grading
Post by: beenthere on January 18, 2008, 11:57:29 AM
Ron
You made some very good comments about grading, and that publication by Walt Smith is a good one too. There is a reason it has remained in existence for a good many years. Walt Smith was as fine a southern gentleman as one could ever know. He was in our "Tom" calibre, for sure (or visa-versa  :) ). Very personable man with a keen interest in transferring information into a form that regular people could understand it...

Inspectorwoody has discussed the idea of putting on an hardwood-grading short-course. At least he was contemplating it...now that may have been prior to him getting busy with some other extracurricular activities in his spare time from his full-time grading job, not the least of which is a circular mill he is resurrecting.  ;D ;D

Hardwood grading, I was told, is mathematically definable. A hunting partner of mine, back in the 70's, developed the software routines to take x,y board and defect information and determine the NHLA grade of the board. I've searched, but don't find that available..figured it was written in Fortran or Cobol language and not translated into available software for more modern computers.

Title: Re: Grading
Post by: dad2nine on January 18, 2008, 12:35:30 PM
Ron, I'm not trying to shoehorn you into anything your not comfortable with, but... You got a leg up on me and sure would like to understand what you know, if I could...

I would be more than willing to post pics and measurements of defects and do whatever is necessary to get a grade on the piece pictured.

With your's and others knowledge here on this site - you guys might be able to pound into my brain what I need to know, so I can get a handle on what I'm looking at. My goal in this whole ordeal is to become a better sawyer. I don't think I have any plain sawn (cathedral grain) oak, I'll have to check. If I don't have any could we treat a few pieces of quartered oak that I have as plain sawn?

Personally I think my understanding of grading is a bastardized mix NHLA and Hardwood flooring manufactures, only because there is no reference to rift sawn lumber in NHLA rules only quartered.

Beenthere - Thanks for your replies also, I read through the http://www.fpl.fs.fed.us/documnts/fplgtr/fplgtr113/ch05.pdf last night, need to read it again - not much stuck since I woke up with it laying on my chest.

Thanks
Title: Re: Grading
Post by: Ron Wenrich on January 18, 2008, 01:10:42 PM
You're not shoehorning me into anything.  Put the pictures up and we can go over them.  Shoot, we can even give the quartersawn thing a try.  It can be a learning experience for all us, me included.   :D

What would help is if we had 2 sides of a board, and the measurements.  If you want, give what you think is the grade and how you got to that conclusion.  Then I can give an opinion, and hopefully, someone will correct me when I'm wrong. 

There are often more than one way to get your cuts, so there isn't any absolute perfect way.  Sometimes you can reach the same conclusion by going different routes.   ;)
Title: Re: Grading
Post by: dad2nine on January 18, 2008, 01:16:41 PM
Ron ok here is board #1 this is the worst side because of the worm hole at the bottom. Board has been kiln dried and measures, 4/4 thick 7 3/4" wide and is 8' 3" long - I would calculate Board Foot as 1 x 7 x 8 / 12 or 4.6 BF. I ran it through the planer so we could get a good look at the defects.

The series of pics start from the bottom and move up the board. Click on the thumbnail for a close up. The last pic is pretty bad (hard to get a full length shot) I may have to move it out from under the light.

(https://forestryforum.com/gallery/albums/userpics/13768/9.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/8.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/7.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/6.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/5.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/4.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/3%7E0.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/2%7E0.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/1%7E0.jpg)










What Grade - I don't know, but thinking... maybe 1F1 only because this is the worst face. The other side looks much better without the worm hole.

Let me know what you need (more pics measurements of knots, defect, close ups etc...)

Thanks man
Title: Re: Grading
Post by: Ron Wenrich on January 18, 2008, 01:46:35 PM
It would be a lot better if we could get the whole board in the shot.  That might be one of the drawbacks.

First off, you have 5 surface feet in the piece.  You better figure at the actual width.  The length would be to the closest foot.   Then we can assume the front is clear.

For a 1 Common back, we need to get 8/12 in 2 cuts.  We figured the number of cuts as (SM+1)/3.  So figuring at 5 SM instead of 4 has gotten you a free cut.  The number of cutting units we need is 40, which is SM*8.

I see a small defect in picture #2.  Then, you have the stain and worms in pictures 4-9.  Since we only need 40 units, then if we had a 5" wide clear piece for the whole length, that would give us the yield. 

If not, then we can have 2 cuts.  One cut can be as short as 2', as long as its 4" wide.  Let's say that you would have a 7" wide cut for the first 2 pictures that would be 2' long.  That gives 14 cutting units, and I now need 26 units in the remaining 6'.  A 4½" wide cut will give you that at 6'.  Or a 5¼" at 5' will give it to you.  The board easily has that.

The only drawback is if the stained area has dote.  That would effect your sound back cuttings from your FAS side.  Your backs must be sound...no wane, rot or missing wood.

The only difference between quartersawn and flat sawn grades is in FAS.  A 5" piece is acceptable, but must be clear if the SM is 3 or 4, and 11/12 in 1 cut for 5 to 7' SM.  It also needs 90% in the aggregate cutting area on one face to be classified as quartersawn, if I read the rules correctly. 


Title: Re: Grading
Post by: dad2nine on January 18, 2008, 02:01:00 PM
I just realized I did a forum NO NO - can't link to other sites - I'll get a new set of pics up - I just downloaded XAT so I'll compress them and upload them to FF. Ron I was thinking I need a btter shot of the whole board. and I may mark it off into 1' sections if that would help? Give me a little time to digest what you just wrote...

Thanks
Title: Re: Grading
Post by: dad2nine on January 18, 2008, 02:29:42 PM
Even after compressing with xat - I'm having some difficulty uploading pics to FF...

"File Name/URL   Error Message
1. 1.jpg   The height and or width of the uploaded picture is more than that allowed by the gallery config."

What is the allowable " height and or width"?
Title: Re: Grading
Post by: Dan_Shade on January 18, 2008, 02:37:14 PM
450x450 pixels :)
Title: Re: Grading
Post by: dad2nine on January 18, 2008, 03:01:33 PM
Ok that was a little painful... got the pics back... 450 pixels max, height and width and less than 32K.

I'm going to work on getting some better pictures up maybe with some reference marks at 1' increments

Thanks

Title: Re: Grading
Post by: dad2nine on January 18, 2008, 05:01:28 PM
Ron, I worked on the photos a little - what I did it divide the board into one foot sections and labeled them as such. I also drew a line best I could as if I were going to straight line rip and joint the board to a width of full 6". The way I'm seeing this now, I think I could squeeze a clear 1x6 -7' or a 1x4-8 because of the worm hole in the first 1' of the board. What grade would that be?

(https://forestryforum.com/gallery/albums/userpics/13768/p8O.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/p7O.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/P6O.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/P5O.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/P4O.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/P3O.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/P2O.jpg)
(https://forestryforum.com/gallery/albums/userpics/13768/P1O.JPG)

Thanks
Title: Re: Grading
Post by: inspectorwoody on January 18, 2008, 05:27:21 PM
Ron and beenthere have done a very nice job explaining things.  :)

The reverse side of F1F and Selects are not required to be sound.

Also with Quarter Sawn, is the mineral streaks and spots rule. If the mineral exceeds 1/12 the total area of the required cuttings, it will reduce the board by one grade.

1/12:Cutting units needed=Square inches allowed.

I'm not very good with words and even worse trying to explain things in writing but I will do my best to help. I'm a hands on learner also.

I would recommend reading the definitions on pages 119-121 first.(Those pages might be a little off as I was looking in my rule book from school)

Title: Re: Grading
Post by: Bro. Noble on January 18, 2008, 05:35:01 PM
If I were looking at that board (I don't have a market for qsawn) I'd edge the dote off and try to keep it at least 6" if there is any chance to make fas or one face.  I wouldn't cut the end off since fas and one face have to be at least 8' and a defect on the very end may not knock it down a grade.  They don't buy select in our area,  but I think a 6' board can make select.
Title: Re: Grading
Post by: inspectorwoody on January 18, 2008, 05:41:02 PM
Thanks Ron for posting the link to Walt's publication. Never seen that before.  :)

The standard inspection chart on pages 24-25 is another good starting point.

Minimum size for a Select board is 4"x6'.
Title: Re: Grading
Post by: dad2nine on January 19, 2008, 11:26:21 AM
Where can I pick up a lumber grading stick? and could someone explain how it's laid out and how it works. I noticed reading http://www.srs.fs.usda.gov/pubs/misc/hardwood_lumber_grading.pdf
That there are two different ones one for green lumber and one for dry lumber. The green stick has markings greater than an inch to allow for shrinkage after drying...

Ron - thanks for posting simplified guidelines to hardwood grading it's an easy read for me...
I think I'll run with Walton's advise and try to understand FAS grade first.

So what I'm gathering so far:

1) first determine the SM (Surface Measurement) which is rounded width*length. Width is rounded to the nearest inch and length is rounded to the nearest foot. My example board is 7 3/4" x 8' so it would have a SM of 8*8=64.

2) FAS minimum board size is 6" x 8' which is a SM of 48

3) to make FAS grade look at the poor side of the board (all hardwood is graded on the poor side but softwood is graded on the good side). Determine the width and length of clear cuttings.  Minimum cutting sizes For FAS are 4"x5' or 3"x7', bigger is better but need to get to a SM of 48 in two cuts.

If I edged my example board in two cuts I would yield a clear 6"x7' which is a SM of 42, which doesn't make the FAS grade of 48 SM minimum :-\. But the minimum size board for the Select grade is 4" x 6' or SM of 24 which is less than my example board with a SM of 42. Ok so I guess it's Select then  ;D.

Question - According to the Walton publication my example board is 1" x 8" - 8' if I were to sell it as Select. I would sell it at it's size it is now of 5.3 BF or as the Walton publication suggests round to the nearest board foot and make it 5 BF? I would be ok selling this as 5BF Select instead of a 1"x4"x6' or 2 BF Select am I right?

I trying hard to grasp this concept - please correct me if I understood any thing wrong.

Thanks Guys...
Title: Re: Grading
Post by: beenthere on January 19, 2008, 12:04:20 PM
dad2nine
You are doing very well...I'll let Dustin (inspectorwoody) or Ron, or possibly Larry double check your numbers, but you are sure getting the concept down.  Congrats.
For graders (inspectors) on the green chain, they slap that stick down (or just use it to flip the board over  :) ) and almost instantly arrive at the grade. Really an amazing thing to watch. Every board doesn't cause the pain that you are going through to understand the basics.  (only...it is Walt Smith's pub, not Walton's  ;) ;)  )
Title: Re: Grading
Post by: jim king on January 19, 2008, 12:53:24 PM
This has easy to understand photos.

http://www.natlhardwood.org/illustrated_guide/IllustratedGradingGuide.pdf
Title: Re: Grading
Post by: dad2nine on January 19, 2008, 02:10:43 PM
Jim thanks for the info - I seen that publication before but never paid it much mind till now.

Thinking about this more - I think I may have F...ed up in my previous post. Seems that for FAS there needs to be 10/12 clear (defect free), same for Select (10/12) and 8/12 for #1 Common.

Seeing that my example board is 8x8 that gives me a SM of 64. If 64 were 12 10 would be 53.3 or 53 rounded

ratio n proportion math
12=64
10=X

X= 10*64/12
X= 53.3 (53 rounded)

My 6x7 clear cutting from my sample board has a SM of 42 and is shy of the select grade  of 53 :-\

But to make #1 common the board would need to be 8/12 clear

so if:
12=64
8=X
X= 8*64/12
X= 42.67 or (43 rounded)

Still shy at 42,  #2 would need to be 6/12 (SM of 32) clear . My sample board is clear, SM of 42.  So my sample board is closer to a #1 common than a #2 so so I'll call it #1 common...
Title: Re: Grading
Post by: beenthere on January 19, 2008, 04:25:40 PM
I think it has to be a No. 2 C if it won't make No. 1 C..  ;) ;)

"close" only counts in horseshoes.. :)
Title: Re: Grading
Post by: inspectorwoody on January 19, 2008, 05:34:34 PM
Quote"close" only counts in horseshoes..  :)

Close counts in grading lumber too.  ;) Every inspector grades differently...The rules are the rules and we do follow them but apperance plays a large role also.

You can pick up a lumber rule from http://www.conwaycleveland.com/. They are located in Grandrapids,MI. I use the #400N. 4 line rule with 12',10',14',16' on one side and 9',11',13,15, on the other.
(https://forestryforum.com/gallery/albums/userpics/10494/DSCN0048.JPG)
Hopefully, you are able to read the picture clearly. It explains how to read a lumber rule. Scanner isn't working so I opted for the next best thing.  ;) I could email you the full size image if you would like.



Rule 16,page 5: "To determine the surface measure of a board, multiply the full width of the piece in inches by the standard length in feet and divide by 12, rounding to the nearest whole foot."

7 3/4 x 8: 7x8=56/12=4.6 rounded to 5bf.

In your example of 6"x8', you have a 4' SM, not 48. You have 48 cutting units, if you are using the 6x8 as a cutting.

To determine number of cuttings allowed: SM/4. With a 5' SM, you are allowed one cut to reach 50 units. (SMx10) Now if you are taking one cut that is 6" wide x 7' long than you only come up with 42 cutting units. It will not make a FAS,F1F or Select. The only difference between FAS and Select is board size.

On to 1com: 5'SMx8=40 cutting units needed to make the grade. 5'SM +1=6/3=2 cuts to come up with 40 cutting units. If you take a cutting that is 6" wide x 7' long, you end up with 42 cutting units which meets and exceeds the number of units needed to make the grade.

I am assuming the reverse side of the cuttings are sound.

You are doing very well.  :) When I sat down in class for the first day, I never thought I could get it and it sounded so overwhelming but six years later,I'm still going at it.  ;D Hang in there.  ;)








Title: Re: Grading
Post by: dad2nine on January 19, 2008, 06:44:47 PM
Woody - Thanks for the responses here - yes please send me that file - I'm gathering up all the info I can to try and learn...

Looks like I really messed up on this and got cutting units and surface measurement confused, not surprising with me ::)

If I understand correctly:

SM (Surface Measurement) is Width * Length / 12 and rounded to the nearest whole number. Board foot factors in thickness so I can't call it a board foot. This formula is actually the same as square foot except for the rounding part.

Anyways for my example board:
SM = width*length/12
SM = 7 3/4*8/12 = 5.16 = rounded to (5)

I'm a little confused why in your reply you took the 7 3/4" width and rounded it to 7, if anything I thought it would be rounded up to 8? But I guess even if it were rounded to 8" wide, it would still come out to 5.3 (8*8/12) and be rounded to 5 ;D. Strange how this works, isn't it... I think the light bulb came on... round before or after, it doesn't matter much, just so much as you only round once.  ;D

Woody I'm going to wait for a response from you on what I think is right on SM, before I move on to Cutting Units. One Step at a time, I don't want to get off on the wrong foot... you know

Thanks
Title: Re: Grading
Post by: inspectorwoody on January 19, 2008, 07:43:26 PM
QuoteSM (Surface Measurement) is Width * Length / 12 and rounded to the nearest whole number
Correct!  :)

When determining SM, you don't round the width of the board and or the  length.

Rule states, full width in inches. Not width in inches and fractions.

Standard lengths are from 4' - 16'.

Only in cutting units do you use fractions.

"Multiply the width in inches and fractions of each cutting by its length in feet and fractions..."

A board foot is 1' long x 1' wide x 1" thick.

SM is the number of board feet contained in a piece. So if you have a piece of lumber that is 12" wide x 12' long x 1" thick, you have 12 board feet or 12 pieces 1' long x 1' wide x 1" thick. 12x12=144/12=12.

Hope I didn't confuse you.  ;)

So since you don't use fractions when determining SM, than your 7 3/4" becomes 7. Than you take 7x8=56. Than 56/12=4.66666667. Now you round to the nearest foot, giving you 5' SM or 5bf.

Now when you have a piece that is 5/4 (5/4=1.25), than you take your SMx1.25. So a piece 1.25" thick x 6" wide x 8' long = 5bf. A piece the same size, only 6/4 (6/4=1.5) contains 6bf.



Title: Re: Grading
Post by: beenthere on January 19, 2008, 08:13:00 PM
Quote from: inspectorwoody on January 19, 2008, 07:43:26 PM
.................................SM is the number of board feet contained in a piece. ...................

But is only the same IF the board is 1" or less in thickness.   This might be confusing to dad2nine.

I think of SM as just that...the surface measure, regardless of thickness, for grading calculations.

Hope this helps.
Title: Re: Grading
Post by: dad2nine on January 19, 2008, 08:35:30 PM
Gotcha Woody - Thanks man ;D - I knew how to calculate BF but never thought of it as anything but BF. I actually have all the widths for 1 and 2" thicknesses memorized for the 8' length. Only because I've had to measure so many boards while sawing out orders for folks. When your getting paid to saw by the BF, you kinda learn to keep track of every last one ;D.

If I ever get the hang of this I can imagine looking at a cant on the mill and saying the next board is going to be X grade, man would that make me a better sawyer or what? Since I usually mark the BF on the board with a lumber crayon, I could also mark the grade along with, now that would be cool... and I could be even more dangerous than I already am ::)

Now that I got a foot off in the right direction, on to Cutting Units...

I've got the lil green covered NHLA (Effective Jan 1 2007) rule book in front of me.

Page 12 Rule 37. (Cutting Unit Method) says a lot S..t but I think boils down to Actual length * Actual Width? since the book says "The cutting unit is one inch by one foot (or its equivalent). Multiply the width in inches and fractions of each cutting by its length in feet and fractions; the total of the products thus obtained will be the number of cutting units in the board."

Question: Can you round the width and length to the nearest inch and foot. Like my example board is 7 3/4 x 8' 3" Why not just call it 8" wide x 8' long instead of all this fraction stuff? Granted on the example board there is a little wane on one edge so I would be more than happy to also call it 7" wide.

When I look at the grading stick picture you posted it's got marks in between the numbers, those are 1/2 way marks if I'm correct? So if a board width is over the 1/2 way mark it's rounded up to the next nearest whole number it's it's below the 1/2 way mark it's rounded down to the nearest lower number - right?

Anyways Cutting unit is width (in inches) * length (in feet) just because I like stuff easy for now and if it's correct I'm going to round to the nearest width inch and length foot and do away with the fractions of an inch and foot.

Please correct me if I'm wrong on any of this and if I'm right what do you do with Cutting Units, what's the next step?

Thanks Woody
Title: Re: Grading
Post by: dad2nine on January 19, 2008, 09:04:04 PM
Quote from: beenthere on January 19, 2008, 08:13:00 PM
Quote from: inspectorwoody on January 19, 2008, 07:43:26 PM
.................................SM is the number of board feet contained in a piece. ...................

But is only the same IF the board is 1" or less in thickness.   This might be confusing to dad2nine.

I think of SM as just that...the surface measure, regardless of thickness, for grading calculations.

Hope this helps.

Got that BeenThere - SM as just that...the surface measure, regardless of thickness, for grading calculations. I know thickness is calculated into BF - SM is the rounded width * length /12.

Thanks
Title: Re: Grading
Post by: MikeH on January 19, 2008, 10:15:14 PM
 I have heard you grade off the worst side of board when selling green and grade off the best side when Kiln dried?
Title: Re: Grading
Post by: dad2nine on January 19, 2008, 10:45:21 PM
Quote from: MikeH on January 19, 2008, 10:15:14 PM
I have heard you grade off the worst side of board when selling green and grade off the best side when Kiln dried?

Mike as you already know - I don't really know what I'm talking about, however rule 4 ~ 6 of the NHLA book says:

4. Lumber shall be inspected and measured as the inspector finds it,
of full length, width and thickness.
No allowance shall be made
for the purpose of raising the grade, except that in rough stock,
wane, and other defects which can be removed by surfacing to
standard rough thickness shall not be considered. Nothing herein
shall be construed as prohibiting the shipper from improving the
grade or appearance of the lumber at time of or prior to shipment.
The surface grade as determined by the cutting yield shall first be
established by the inspector, after which the thickness shall be
determined. Thickness does not determine grade.
After grade and thickness have been determined, special features,
such as the amount of forty-five degree radial grain for
classification as quarter sawn lumber and the amount of figure as
specified for figured woods and some quartered woods, shall be
considered.
5. The grade shall be determined from the poor side of the piece,
except when otherwise specified
. In the cutting grades the poor
side of the board is determined by the side with the lower grade,
or if both sides have the same grade, it is the side with the least
number of cutting units.
When determining the poor side of a board, grade each face
independently without regard to the reverse side of the cuttings.
After the poor side has been determined, then look to the reverse
side for soundness.
6. These rules define the poorest piece in any given Standard or
Special grade,
but the respective grades shall contain all pieces up
to the next higher Standard or Special grade as defined in these
rules.


http://www.natlhardwood.org/pdf/2007_Rules.pdf

I know what your saying... When I build furniture, it's the good side that shows and the poor side gets hidden if possible. But for the purpose of establishing "grade" per the rules, the lumber is graded as the inspector find it, per the poor side unless otherwise specified.

I'm glad some are reading this post, I see folks are real quiet  ::)

Thanks



Title: Re: Grading
Post by: Ron Wenrich on January 19, 2008, 11:13:49 PM
For those that are playing along, a copy of the NHLA hardwood lumber rules can be had at:
http://www.natlhardwood.org/pdf/2007_Rules.pdf  Download it to your computer.

Seems like you're coming along on the grading thing.  You will find that after you start sawing hardwoods, you will know when the defects are about to appear.  Its called reading a log, and you can get a really good read by looking at a cant face and know that defect is on the back side.  Wherever there is a diversion of grain means there is something behind it.  I find that boards usually drop about 1 grade from the face after you get past the good stuff.   ;)

I think you got the idea on surface measure.  After that, you need to go through a couple of steps to get to your grade.

Your first step should be the number of allowable cuts.  For FAS, its SM/4.   We drop all fractions, and there's no rounding up.  Second step is to figure out how many cutting units are needed.  That is 10/12 for FAS.  So, its 10*SM.  SM is always a whole number, with no fractions. 

I would go with the fractions and not try to round your width off.  If you round up, you will over estimate how much clear cuttings you have.  That can hurt you if your buyer gets too much that's over estimated.  Round down and you under estimate, which hurts you. 

The industry revolves around what I call sight grading.  Inspectors have seen so many boards that they pretty much know what boards make which grade without getting down on their hands and knees to figure a board out.  But, they had to go through the process of knowing what makes which grade before they got good enough to do it. 

As for where to get a grading stick, our friends at Bailey's have them. 
http://www.baileysonline.com/itemdetail.asp?item=200N&catID=155
Title: Re: Grading
Post by: dad2nine on January 20, 2008, 12:05:59 AM
Hey Ron Thanks for the info - I'm going to order me a Grade Stick, next week.

To recap:
(SM) Surface Measurement  = Width to the nearest inch * length to the nearest foot /12
(BF) Board Foot = Thickness * Width * length / 12
(CU) Cutting Units = Width to the nearest inch * length to the nearest foot
Where the rubber meets the road FAS Grade Rules
Clear cutting units for FAS Grade = SM*10 or 12/10
Number of cuts allowed to reach yield = SM/4 with (4 max)
Minimum FAS board size 6" x 8' 
Minimum size cutting 4"x5' or 3"x 7'

What next?








Title: Re: Grading
Post by: inspectorwoody on January 20, 2008, 08:01:57 AM
Cutting Units: "Multiply the width in inches and fractions of each cutting by its length in feet and fractions..."

Example: You have a board that is 6.5" x 8'. You have a SM of 4. To make FAS/F1F, you need 4x10=40 units. Say you have a knot that is two foot in from one end of the board. So, now you have a cutting that is 6.5" x 6'. This gives you 39 units. No, your not at 40 but if you have a good clear face cutting etc., no one is going to scream at being shy one unit.

If you only used 6"x6' as your cutting than you only have 36 units. Now 4 units shy is a different story. Say that board is worth 2.00/bf for FAS. Say it is worth 1.75/1com. By not using the fraction, you have created a loss of a 1.00. Doesn't seem like much but it all adds up.  ;)

FAS also allows you to take an extra cutting if you have a SM between 6-15' but with the extra cutting, the yield increases also. SMx11.

FAS also has a special yield: 97% Rule, 2 cuts full width, any length. Pieces 6" and wider with a 6-12' SM. SMx11.64 now becomes the yield. Yield is simply the number of cutting units needed.

Than you get into the pith limitation,wane limitation,splits, knot size etc.  ;)

QuoteWhen I look at the grading stick picture you posted it's got marks in between the numbers, those are 1/2 way marks if I'm correct? So if a board width is over the 1/2 way mark it's rounded up to the next nearest whole number it's it's below the 1/2 way mark it's rounded down to the nearest lower number - right?

You are correct for full lengths. For half lengths, you divide the even number between the two odd numbers by two.

Ron is correct about sight grading. Obviously, we can't cut out 30MBF+ of lumber in a day but if someone questions your call, you have to be able to back it up.  ;)

Bailey's is a great place to due business and I apologize to them and the FF for not recommending them. I personally have always done business with the other for grading equipment. Have to change that.  :)
Title: Re: Grading
Post by: Ron Wenrich on January 20, 2008, 10:50:51 AM
I think you'll find that a grading stick is a tremendous help.  You won't have to figure out your surface measure, you can see it right there.  If you were doing 12' lengths, any ruler would give you surface measure.  Put it across the board, and you'll be able to see how it works. 

What's next?  Well, you can either move on to other grades or start grading on your own.  When we did the short course, they would lay out a bunch of boards and we would give the boards a grade by going through the mechanics.  Its a really good exercise and you'll be able to see how you can quickly eliminate certain grades as you go down your checklist.

For example, if the width is less than 6", forget FAS.  If you have a Select market, then you may have that grade.  If no Select market, then you're looking at a 1 Common at best.

Sometimes it makes sense to draw out the cuts you are going to use on the board.  It helps you visualize a lot better.  You'll find that there aren't a whole lot of boards that are borderline.  It either makes grade or it doesn't.  Borderline boards can often be upgraded through edging or trimming.
Title: Re: Grading
Post by: dad2nine on January 20, 2008, 03:30:16 PM
Everyone Thanks for all the information - I'm putting together a write up on the very basics of grading. Just so I can capture the information I learned here on FF  :P. You guys are pretty DanG cool to help a guy like me understand the basics of grading.

Thanks again and I'll post this write up a little later when I get it completed.
Title: Re: Grading
Post by: dad2nine on January 20, 2008, 08:04:57 PM
Understanding Hardwood Lumber Grading - the very basics

1) Calculate Board Feet (BF). Measure lumber width, thickness and length. One BF is a piece of lumber that is 1" thick 12" wide and 1 foot long or its equivalent. The formula to figure board feet is as follows:

Thickness * Width * Length
------------------------------------ = BF
           12   
It's best to round your measurements for simplicity sake. For example you find a piece of Oak lumber that measures 2 1/8" thick, 7 3/4" wide and 8' 3" long. Round down the thickness to the nearest 1/4", width to nearest whole inch and length to the nearest whole foot. In our example we'll make this piece of oak lumber a thickness of 2 inches, a width of 7 inches and a length of 8 foot, by rounding all three measurements down as specified above.

Thickness (2) * Width (7) * Length (8 )
------------------------------------------------- = 9.3 BF
    12

2) Calculate Surface Measure (SM). SM is nothing more than the surface measurement of one of the two faces of a piece of lumber. It's calculated by measuring the width and length of the lumber and dividing the resultant by 12. If the SM calculated winds up to be a fraction, round the fraction to the nearest whole number, (.5 and above up, .49 and below down). Take note that thickness is not taken into account when determining SM.

Width * Length
--------------------- = SM (rounded)
      12   

Again it's best to round down width to nearest whole inch and length to the nearest whole foot. For our example piece of oak lumber, it measures an actual of 7 3/4" wide and 8' 3" long. Again for calculation simplicity, we'll round the width down to 7" and length to 8'

Width (7) * Length (8 )
---------------------------- = 4.67 SM (round up) = 5 SM
            12   

3) Calculate Cutting Units (CU). A Cutting Unit is one inch by one foot or its equivalent. Again note, lumber thickness does not play a role in calculating CU. The formula for CU is merely the multiplication of the width and the length of a piece of lumber. The result is the number of cutting units contained within that piece of lumber. As we'll see later SM and CU are vital in determining the grade of the piece of lumber.

Width * Length = CU

Similar to SM and for simplicity sake, it's best to round down the lumber width to it's nearest whole inch and it's length to the nearest whole foot. So we'll multiply 7 x 8 and arrive at 56 cutting units.

Width (7) * Length (8 ) = 56 CU

First a word about defect, for the purpose of understanding the very basics of hardwood lumber grading, we'll consider any knot, check, split, dote, hole, wane, worm holes, etc... a defect. What we are after is clear cuttings out of a piece of lumber. The grade rules cover defect and what's allowed and what's not per grade and species. Remember when reading this, that it's my intent to cover grading rules details. Details regarding hardwood grading rules can be found in the latest release of the National Hardwood Lumber Association Hardwood Grade Book.

4) Understand the basics of FAS grade requirements.


5) Lets put what we've learned into perspective, with an example. The example below represents a piece of lumber that is 1 1/8" thick at it's thinnest section. The black areas represent it's poorest defective face and the dashed line is where the board would be cut to yield it's greatest clear cutting unit. Does it qualify for a FAS grade?

(https://forestryforum.com/gallery/albums/userpics/13768/Drawing1.jpg)

5-1) flip board to it's poorest side, All hardwood is graded according to it's most defect ridden face.

5-2) First calculate Board Foot (BF)

Thickness 1 * Width 10 * Length 8
-----------------------------------------------  = 6.67 BF
           12   

5-3) Calculated the surface measure (SM)

Width 10 * Length 8
--------------------- =  6.67 SM (7 rounded)
      12   

5-4) Calculate the number of cutting units contained in the example

            Width 10 * Length 8 = 80 CU


5-5) Calculate number of allowable FAS cutting to make grade

SM (7)
----- = 1.75 FAS allowable cuts (1 fraction dropped)
  4   

5-6) Calculate FAS CU Yield required
         
         SM (7) * 10 = 70 FAS cutting unit Yield required
   
   
5-7) CU of clear cutting Width 9 * Length 8 = 72 Clear Cutting

In this example with one allowable cut the board has made the FAS Grade – this is assuming both sides of the board are clear and contained in the clear cutting units made by the single allowable cut. Also note if both edges were clear and there was defect within one foot of the end of the example board, it would also make FAS grade with a width of 10 and a length of 7 resulting in clear SM of 70 matching the minimum FAS CU required.

I tried to format best I can - please correct me if I have misunderstood anything.

Thanks again everyone...