The Forestry Forum

General Forestry => Alternative methods and solutions => Topic started by: metroplexchl on February 13, 2018, 10:56:11 PM

Title: Need some outside-the-box help on a DIY gantry crane
Post by: metroplexchl on February 13, 2018, 10:56:11 PM
So I'm building a post and beam workshop. The beams are too heavy to constantly lift anymore for my old butt, so I'm building a gantry crane out of a couple 6"x6" posts and the top gantry beam will be a ten foot long 4" steel pipe that I have in my scrap pile.  The beams I'm lifting are around 200lbs, so not too much weight.

But I'm trying to find a sort of I-beam trolley that can run along the pipe horizontally so that I can move the heavy beam into position once I raise it with my chain hoist. Sort of like like the one in the link below but I can't find one that runs along a round pipe.

Anyone have any ideas that I can build or buy? I'm open to anything!

Amazon.com: Jervis Webb Beam Trolley With Side Guide Rollers. Industrial Grade 500 Pound Capacity. Conveyor Trolley For I-Beams.: Home Improvement (https://smile.amazon.com/Jervis-Webb-Rollers-Industrial-Capacity/dp/B01BB7UKQ4/ref=sr_1_2?ie=UTF8&qid=1518579144&sr=8-2&keywords=ibeam+trolley)

Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: Stuart Caruk on February 14, 2018, 01:35:13 AM
Google Round Pipe Trolley... loads of options. Like a wide beam trolley that's longer and been overloaded...
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: sprucebunny on February 14, 2018, 06:59:10 AM
First thing that came to mind... the rollers that a boat trailer has. Hard rubber, often with a metal insert in the center.

They come different sizes and shapes.You'd probably want a bow roller.
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: Wudman on February 14, 2018, 12:02:18 PM
Backyard engineering is one of my specialties.....how about the front wheel off a lawnmower?

Wudman
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: Hilltop366 on February 14, 2018, 12:37:22 PM
I have seen a light duty overhead trolly made from sliding barn door track and a couple of door hangers connected to a short beam to spread the load.
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: Holmes on February 14, 2018, 07:56:04 PM
Look up" The Stump Ranch "on this site .  He did a lot of lifting with pulleys, logs, gin poles.
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: metroplexchl on February 17, 2018, 10:50:32 PM
Quote from: Wudman on February 14, 2018, 12:02:18 PM
Backyard engineering is one of my specialties.....how about the front wheel off a lawnmower?

Wudman

I thought about that or a good couple of casters I have laying around, but how would I use them to make a pipe trolley?
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: metroplexchl on February 17, 2018, 11:14:02 PM
Quote from: Stuart Caruk on February 14, 2018, 01:35:13 AM
Google Round Pipe Trolley... loads of options. Like a wide beam trolley that's longer and been overloaded...

I'm not having much luck with the search actually....I've searched round pipe trolley and overhead pipe trolley, and not really coming up with much other than small rollers that look like they're for shower curtains or small light weight things.

Any thoughts?
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: Stuart Caruk on February 18, 2018, 03:21:53 AM
Look for something like this...

Pipe Trolleys (http://www.pacifichoists.com.au/our-products/categories/hoisting-equipment/trolleys-clamps/pipe-trolleys/)

tyr google images, lots of good ideas. Pretty simple device to make with a welder and a torch.
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: Wudman on February 18, 2018, 12:26:29 PM
Quote from: metroplexchl on February 17, 2018, 10:50:32 PM
Quote from: Wudman on February 14, 2018, 12:02:18 PM
Backyard engineering is one of my specialties.....how about the front wheel off a lawnmower?

Wudman

I thought about that or a good couple of casters I have laying around, but how would I use them to make a pipe trolley?
Stick an axle through the wheel.  Let the wheel itself run on top of your pipe.  Either put a bracket or loop of chain from each end of the axle and lift from that.  It should be able to handle a couple hundred pounds without any problem.

Wudman
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: metroplexchl on February 19, 2018, 09:51:26 PM
I also thought about getting a hay barn beam trolley and using that on a pipe or 4"x4" beam. i wonder, though, if it could handle 200-300 lbs? Like the one pictured Hay barn beam trolley (https://www.bing.com/images/search?view=detailV2&ccid=7EHVTbBC&id=A011CB5472D2CFF7CD112FE1634219E9E75ED462&thid=OIP.7EHVTbBCw5gPjsArpfKgWQHaFj&mediaurl=http%3a%2f%2fi.ebayimg.com%2fimages%2fg%2fFPUAAOSwEK9T3t5J%2fs-l640.jpg&exph=480&expw=640&q=hay+barn+trolley&simid=608043813590993819&selectedIndex=13&ajaxhist=0).
Title: Re: Need some outside-the-box help on a DIY gantry crane
Post by: mike_belben on February 25, 2018, 09:31:08 AM
A pair of harbor freight wheelbarrow rims with no tire.  Then a doubled up plywood triangle sandwich to mount the clevis.  Or steel if you got it.  Threaded rod be cheapest clamping hardware. Just be careful.