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Weird Clutch

Started by donbj, March 19, 2025, 01:26:31 PM

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donbj

Anybody see a clutch like this? Taking a 2100 apart for inspection/rebuild and see this. Seems too symmetrical for abnormal wear but most likely is. The drum has the same profile but is a stock number drum. Anyway kinda neat and weird. Took it apart to salvage the spring and drive unit.
IMG_6534.jpeg
IMG_6533.jpeg
I may be skinny but I'm a Husky guy

Woodmizer LT40HDG24. John Deere 5300 4WD with Loader/Forks. Husky 262xp. Jonsered 2065, Husky 65, Husky 44, Husky 181XP, Husky 2100CD, Husky 185CD

DHansen

Odd how perfectly centered the wear is.

donbj

Yes it's seems odd it's so uniform. Even looks like two different materials
I may be skinny but I'm a Husky guy

Woodmizer LT40HDG24. John Deere 5300 4WD with Loader/Forks. Husky 262xp. Jonsered 2065, Husky 65, Husky 44, Husky 181XP, Husky 2100CD, Husky 185CD

doc henderson

where is the contact surface and what does it look like.  they look manufactured with a low spot in the center.  do you have a new one for comparison.  
Timber king 2000, 277c track loader, PJ 32 foot gooseneck, 1976 F700 state dump truck, JD 850 tractor.  2007 Chevy 3500HD dually, home built log splitter 18 horse 28 gpm with 5 inch cylinder and 32 inch split range with conveyor powered by a 12 volt tarp motor

doc henderson



this is what I found.
Timber king 2000, 277c track loader, PJ 32 foot gooseneck, 1976 F700 state dump truck, JD 850 tractor.  2007 Chevy 3500HD dually, home built log splitter 18 horse 28 gpm with 5 inch cylinder and 32 inch split range with conveyor powered by a 12 volt tarp motor

Spike60

Don, we're there any pieces of the original clutch shoes or springs missing? Perhaps had been inbedded in the drum?
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DHansen

Doc's photo makes sense as to the wear pattern.

DHansen

But Don's clutch shoes look different style than the ones in Doc's photo.

doc henderson

I agree with that.  I assume this is for a Husqvarna 2100 cm?

any pics of the inside of the drum?

OEM Husqvarna 503701503 Clutch fit select K960 K970 281 288 2100 2101 - Picture 1 of 1

this looks similar and states it fits the 2100
Timber king 2000, 277c track loader, PJ 32 foot gooseneck, 1976 F700 state dump truck, JD 850 tractor.  2007 Chevy 3500HD dually, home built log splitter 18 horse 28 gpm with 5 inch cylinder and 32 inch split range with conveyor powered by a 12 volt tarp motor

Spike60

I see the similarity; but I still don't get it. The clutch can wear the drum, or the drum can wear the clutch. But the clutch can't wear itself, right?  :huh?

Don, 2100.parts are scarce. You have sources of 2100 parts up there?
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rusticretreater

It looks to me that the clutch uses the two raised areas.  If you notice, all of the pieces have places at both ends that don't show wear.

Based on what I see online, that must be some kind of aftermarket clutch as it doesn't match the OEM clutch.  Can you show the hub of the clutch and its springs?
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DHansen

I am thinking its a normal wear pattern that is caused by that clutch design.  Not affecting its performance.

DHansen

Don, does the clutch look the same as in Doc's photo?  Does the inside surface of the drum have a groove that matches with the shoe? Photo of drum?

donbj

Doc's photo looks like a 394/5 clutch. I have a bunch of them. All my 2100's look like the one on the saw posted here. This weird one looked "normal" til I removed it. It's the one sitting beside the 2100 here. The spring is missing as I removed it.
IMG_6535.jpeg
IMG_6536.jpeg
I may be skinny but I'm a Husky guy

Woodmizer LT40HDG24. John Deere 5300 4WD with Loader/Forks. Husky 262xp. Jonsered 2065, Husky 65, Husky 44, Husky 181XP, Husky 2100CD, Husky 185CD

donbj

Quote from: Spike60 on March 19, 2025, 06:40:04 PMDon, we're there any pieces of the original clutch shoes or springs missing? Perhaps had been inbedded in the drum?
Bob, it was a complete working clutch on a running saw. Looked totally normal til I took it off when taking the saw apart. Was just going to re-seal the saw because of a slow vaccuum leak down, pressured fine though. Then got carried away and took it completely apart. Good thing as clutch side bearing was pretty dirty.
I may be skinny but I'm a Husky guy

Woodmizer LT40HDG24. John Deere 5300 4WD with Loader/Forks. Husky 262xp. Jonsered 2065, Husky 65, Husky 44, Husky 181XP, Husky 2100CD, Husky 185CD

donbj

Quote from: Spike60 on March 19, 2025, 07:13:32 PMI see the similarity; but I still don't get it. The clutch can wear the drum, or the drum can wear the clutch. But the clutch can't wear itself, right?  :huh?

Don, 2100.parts are scarce. You have sources of 2100 parts up there?
The drum is worn to the same profile, How? I don't know. What came first, chicken or the egg? ffcheesy

I have a pretty good stash of parts from prowling around the last few years.
I may be skinny but I'm a Husky guy

Woodmizer LT40HDG24. John Deere 5300 4WD with Loader/Forks. Husky 262xp. Jonsered 2065, Husky 65, Husky 44, Husky 181XP, Husky 2100CD, Husky 185CD

DHansen

Very strange.  Does the clutch with the worn shoes and drum have a blue color to the shoes, like it got too hot?  Thanks for sharing the additional photos.  

doc henderson

In some ways the older image looks like it blued the metal getting hot.  the drum and shoes almost appear to have a contact area on the outer two sides.  can you show a pic of the shoes from the sides?  very interesting to try to access from photos.  More is more.   ffsmiley ffsmiley ffsmiley.  The add states the pictured ones fit a range of saws including the 2100.  I wonder if they changed the design or are using a different design now.
Timber king 2000, 277c track loader, PJ 32 foot gooseneck, 1976 F700 state dump truck, JD 850 tractor.  2007 Chevy 3500HD dually, home built log splitter 18 horse 28 gpm with 5 inch cylinder and 32 inch split range with conveyor powered by a 12 volt tarp motor

doc henderson

the two grooves on the inner and outside of the drum look to be more worn and that is where the shoes look more abrasive and grippy.  Maybe as the need for parts declined as the saw was no longer made, they now sub a clutch mechanism for the "younger" saw to use.  Just thinking outloud.
Timber king 2000, 277c track loader, PJ 32 foot gooseneck, 1976 F700 state dump truck, JD 850 tractor.  2007 Chevy 3500HD dually, home built log splitter 18 horse 28 gpm with 5 inch cylinder and 32 inch split range with conveyor powered by a 12 volt tarp motor

donbj

Quote from: doc henderson on March 20, 2025, 10:13:16 AMIn some ways the older image looks like it blued the metal getting hot.  the drum and shoes almost appear to have a contact area on the outer two sides.  can you show a pic of the shoes from the sides?  very interesting to try to access from photos.  More is more.  ffsmiley ffsmiley ffsmiley.  The add states the pictured ones fit a range of saws including the 2100.  I wonder if they changed the design or are using a different design now.
The 394/5 clutch fits the 2100. The design changed when they started the 394's that took over after the 2100.

The drum and clutch on my weird clutch looks like it got pretty hot a few times
I may be skinny but I'm a Husky guy

Woodmizer LT40HDG24. John Deere 5300 4WD with Loader/Forks. Husky 262xp. Jonsered 2065, Husky 65, Husky 44, Husky 181XP, Husky 2100CD, Husky 185CD

doc henderson

after it got grooved in, it may have constantly had some contact causing it to make heat.  I hope you get this figured out.  did you say the saw worked as it should prior to the dismantle?
Timber king 2000, 277c track loader, PJ 32 foot gooseneck, 1976 F700 state dump truck, JD 850 tractor.  2007 Chevy 3500HD dually, home built log splitter 18 horse 28 gpm with 5 inch cylinder and 32 inch split range with conveyor powered by a 12 volt tarp motor

donbj

The clutch operated fine. It retracted from the drum at idle just fine the few times I fired it up. Never cut with it. The previous owner cut firewood with it. I don't intend to use it going forward. Just some strange anomaly. Has me a bit puzzled as to the wear pattern
I may be skinny but I'm a Husky guy

Woodmizer LT40HDG24. John Deere 5300 4WD with Loader/Forks. Husky 262xp. Jonsered 2065, Husky 65, Husky 44, Husky 181XP, Husky 2100CD, Husky 185CD

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